Sears Craftsman

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How to Repair Sears Portable Tool Batteries

Craftsman and Diehard portable tool batteries are the two main names distributed by Sears. Newer portable tool batteries often contain lithium ion cells instead of nickel-based cells; while this type of cell produces more power and weighs less than nickel cells, it's not recommended for service or repairs done on a do-it-yourself basis. Lithium cells are volatile and must be charged in a certain way; every portable tool battery pack has power surge stabilizers fitted to ensure correct charging. However, you still find many nickel-based Sears portable
Panasoni EY6432 tool batteries
around, so if you have one and it's not operating correctly, try repairing it yourself.

Put your Sears portable tool battery on charge. Remove it from the charger once it's fully charged. Leave the
Panasonic EY9136 battery
for 12 hours or more. This allows bad cells in the battery to discharge so you can find out which cells you need to replace to repair the battery.

Remove the Sears portable
AEG BBM 18 STX tool battery
cover. There are six or eight Phillips screws holding the cover in place, so use a Phillips screwdriver to remove them and then lift off the cover from the main battery compartment. You can now get to the cells to test the voltage of each cell.

Use a multimeter and set it to measure volts. Place the metal tips on the ends of the two wires from the meter onto a battery cell. The metal tip on the end of the red wire touches the positive cell terminal and the metal tip on the end of the black wire touches the negative cell terminal. The raised round knob on top of the cell is positive and the flat plate on the base of the cell is negative.

Read the voltmeter. A good battery cell measures 1.2 volts. If the reading is below 1.1 volts, consider the cell bad and replace it. Put a mark on the cell using a pen so you can identify it. Test each cell, systematically marking bad cells.

Remove bad cells from the Sears portable link=http://www.battery-company.com.au/power-tool-battery-model.php/bosch_2+607+335+031_6_285.htm]Bosch 2 607 335 031 battery pack. If the cells are clipped in place, simply pry each cell out using a screwdriver. If they're wired in place using metal tabs, you need to use a soldering iron.

Heat the soldering iron, then place the tip on the cell's metal tab. Remove the soldering iron immediately after the solder melts and quickly lift the wired metal tab off the cell using a pair of long-nosed pliers. Repeat the process to remove all the bad cells. Turn off the soldering iron.

Purchase as many new cells as necessary from an electrical or hobby store. They are inexpensive and widely available. Take a bad cell to the store so you get an exact replacement.

Put the replacement cells into the
Makita 9120 battery
compartment. Push them into place using your fingers so they connect on the terminals, if the cells clip in place. If the cells are wired then heat a soldering iron.

Put a cell into position and place the metal tab onto the terminal. Place the end of the soldering iron onto the metal tab and then introduce a small amount of solder. Let it melt then remove the soldering iron and allow the connection to cool. Repeat the process on each cell terminal. Turn off the soldering iron.

Replace the
Ryobi 1311166 tool battery
cover on the battery compartment. Fix it in place using the Phillips screws and a screwdriver.

Charge your battery for half an hour. This equalizes the charge in the Sears portable tool battery pack. Use your repaired battery pack as usual.

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Restoration Quality Name Model Plates From Sears Craftsman Wood Shaper 10123810
Restoration Quality Name Model Plates From Sears Craftsman Wood Shaper 10123810
$29.99
Motor bushing Key  hardware From Vintage Sears Craftsman Shaper 11323940
Motor bushing Key hardware From Vintage Sears Craftsman Shaper 11323940
$7.99
Name Model Plate + Sears Craftsman 1 2 HP Motor From 10 Atlas Metal Lathe TH54
Name Model Plate + Sears Craftsman 1 2 HP Motor From 10 Atlas Metal Lathe TH54
$9.99
OWNERS MANUAL CRAFTSMAN 1 3 HP Block GRINDER MODEL 21135 by Sears RR5
OWNERS MANUAL CRAFTSMAN 1 3 HP Block GRINDER MODEL 21135 by Sears RR5
$13.05
NEW UNUSED SEARS CRAFTSMAN 9x1 4 THICK ALUMINUM OXIDE HUBBED GRINDING WHEEL
NEW UNUSED SEARS CRAFTSMAN 9x1 4 THICK ALUMINUM OXIDE HUBBED GRINDING WHEEL
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Antique Sears Craftsman Power Hack Saw
Antique Sears Craftsman Power Hack Saw
$250.00
Sears Craftsman Industrial Plunge Router 20 HP 12 AMP
Sears Craftsman Industrial Plunge Router 20 HP 12 AMP
$69.95
Vintage Craftsman Tabletop Tapping Machine Sears Roebuck
Vintage Craftsman Tabletop Tapping Machine Sears Roebuck
$250.00
ALUMINUM Name PLATE  Brads From Sears Craftsman Thickness Planer 1031801
ALUMINUM Name PLATE Brads From Sears Craftsman Thickness Planer 1031801
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Table Lift Screw 10927 Cast Iron From Sears Craftsman Thickness Planer 1031801
Table Lift Screw 10927 Cast Iron From Sears Craftsman Thickness Planer 1031801
$12.99
Packard Motor 1 3 HP Name plate Vintage Sears Craftsman 6 Metal Lathe 1090703
Packard Motor 1 3 HP Name plate Vintage Sears Craftsman 6 Metal Lathe 1090703
$9.99
Craftsman Inside Micrometer Set 15 85 Made In USA Sears Craftsman
Craftsman Inside Micrometer Set 15 85 Made In USA Sears Craftsman
$65.00
ATLAS 6 CRAFTSMAN LATHE SEARS 618  10107301 L9 150R RIGHT SIDE TAILSTOCK
ATLAS 6 CRAFTSMAN LATHE SEARS 618 10107301 L9 150R RIGHT SIDE TAILSTOCK
$19.99
8Ft Sears Craftsman Mig Welding Gun Torch Stinger Parts Welder 20511 20559
8Ft Sears Craftsman Mig Welding Gun Torch Stinger Parts Welder 20511 20559
$49.90
Sears Craftsman 113242700 113242720 9 Inch Table Saw Op  Parts Manual 1506
Sears Craftsman 113242700 113242720 9 Inch Table Saw Op Parts Manual 1506
$15.00
Sears Craftsman 113197602 10 inch Radial Arm Saw Op  Parts Manual 1502
Sears Craftsman 113197602 10 inch Radial Arm Saw Op Parts Manual 1502
$20.00
Sears Craftsman 113298142113298032113298240 10 Table Saw Op
Sears Craftsman 113298142113298032113298240 10 Table Saw Op
$17.50
Sears Craftsman 11329950 12 Inch Table Saw Op  Parts Manual 1501
Sears Craftsman 11329950 12 Inch Table Saw Op Parts Manual 1501
$15.00
Sears Craftsman 113221740 10 Inch Table Saw Op and Parts Manual 1505
Sears Craftsman 113221740 10 Inch Table Saw Op and Parts Manual 1505
$15.00
Sears Craftsman 113199200  113199250 10 Radial Arm Saw Owner Manual 1504
Sears Craftsman 113199200 113199250 10 Radial Arm Saw Owner Manual 1504
$20.00
Sears Craftsman 113197752  113197702 10 inch Radial Saw Owners Manual 1503
Sears Craftsman 113197752 113197702 10 inch Radial Saw Owners Manual 1503
$20.00
ATLAS 6 CRAFTSMAN LATHE SEARS 618  10107301 SPINDLE GEAR STUD
ATLAS 6 CRAFTSMAN LATHE SEARS 618 10107301 SPINDLE GEAR STUD
$17.99
ATLAS 6 CRAFTSMAN LATHE SEARS 618 101 10107301THREADING COUNTER
ATLAS 6 CRAFTSMAN LATHE SEARS 618 101 10107301THREADING COUNTER
$32.99
Sears Craftsman Tap  Die Set 5499 With Original Wood Case
Sears Craftsman Tap Die Set 5499 With Original Wood Case
$55.00
New Atlas Craftsman Sears Name Plate Label 1 3 16 H 5 3 4 Long
New Atlas Craftsman Sears Name Plate Label 1 3 16 H 5 3 4 Long
$16.93
New Atlas Craftsman Sears Lathe Spindle Speed Chart Label Name Plate
New Atlas Craftsman Sears Lathe Spindle Speed Chart Label Name Plate
$23.93
Vintage Sears Craftsman Buffing Compound in Box White Rouge 2860 21073
Vintage Sears Craftsman Buffing Compound in Box White Rouge 2860 21073
$16.99
12 Inch Caliper Sears Craftsman No 40186
12 Inch Caliper Sears Craftsman No 40186
$45.00
3 New Sears Craftsman 7 x 1 4 Aluminum Oxide Grinding Wheels For Metal Working
3 New Sears Craftsman 7 x 1 4 Aluminum Oxide Grinding Wheels For Metal Working
$15.87
Sears Craftsman Vitrified Grinding Wheel 7 X 1 X 1 2 Aluminum Oxide 60 Grit
Sears Craftsman Vitrified Grinding Wheel 7 X 1 X 1 2 Aluminum Oxide 60 Grit
$5.50
Sears Craftsman 6 Lathe 10121400 Operating Instructions  Parts Manual 1202
Sears Craftsman 6 Lathe 10121400 Operating Instructions Parts Manual 1202
$16.00
Sears Craftsman 6 Lathe 10121270 Operating Instructions  Parts Manual 1060
Sears Craftsman 6 Lathe 10121270 Operating Instructions Parts Manual 1060
$16.00
SEARS ROBUCKS  CO CRAFTSMAN WEILDING TIPS HOSE SET 5442 NOS ORIGINAL BOX
SEARS ROBUCKS CO CRAFTSMAN WEILDING TIPS HOSE SET 5442 NOS ORIGINAL BOX
$80.00
VTG SEARS  ROEBUCKS CRAFTSMAN DIAL INDICATOR SET 9 3866 ORGINAL CASE BOX NOS
VTG SEARS ROEBUCKS CRAFTSMAN DIAL INDICATOR SET 9 3866 ORGINAL CASE BOX NOS
$70.00
1950s Sears Craftsman Vintage 150 Drill Press Floor Standing
1950s Sears Craftsman Vintage 150 Drill Press Floor Standing
$500.00
NEW Sears Craftsman 9 3212 5 16  Cove  Bead Cutters 3 Blade Set
NEW Sears Craftsman 9 3212 5 16 Cove Bead Cutters 3 Blade Set
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Lot 2 Sears Craftsman 22625 14 TPI 22624 10 TPI 1 4 x 80 Metal Band Saw Blade
Lot 2 Sears Craftsman 22625 14 TPI 22624 10 TPI 1 4 x 80 Metal Band Saw Blade
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Vintage Sears Craftsman Atlas 6 Metal Lathe Headstock Gear Cover
Vintage Sears Craftsman Atlas 6 Metal Lathe Headstock Gear Cover
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Name  Model Plates +++++ From Vintage 4 3 8 Sears Craftsman Jointer 10321820
Name Model Plates +++++ From Vintage 4 3 8 Sears Craftsman Jointer 10321820
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