Sears Craftsman

How to Repair Sears Portable Tool Batteries

Craftsman and Diehard portable tool batteries are the two main names distributed by Sears. Newer portable tool batteries often contain lithium ion cells instead of nickel-based cells; while this type of cell produces more power and weighs less than nickel cells, it's not recommended for service or repairs done on a do-it-yourself basis. Lithium cells are volatile and must be charged in a certain way; every portable tool battery pack has power surge stabilizers fitted to ensure correct charging. However, you still find many nickel-based Sears portable
Panasoni EY6432 tool batteries
around, so if you have one and it's not operating correctly, try repairing it yourself.

Put your Sears portable tool battery on charge. Remove it from the charger once it's fully charged. Leave the
Panasonic EY9136 battery
for 12 hours or more. This allows bad cells in the battery to discharge so you can find out which cells you need to replace to repair the battery.

Remove the Sears portable
AEG BBM 18 STX tool battery
cover. There are six or eight Phillips screws holding the cover in place, so use a Phillips screwdriver to remove them and then lift off the cover from the main battery compartment. You can now get to the cells to test the voltage of each cell.

Use a multimeter and set it to measure volts. Place the metal tips on the ends of the two wires from the meter onto a battery cell. The metal tip on the end of the red wire touches the positive cell terminal and the metal tip on the end of the black wire touches the negative cell terminal. The raised round knob on top of the cell is positive and the flat plate on the base of the cell is negative.

Read the voltmeter. A good battery cell measures 1.2 volts. If the reading is below 1.1 volts, consider the cell bad and replace it. Put a mark on the cell using a pen so you can identify it. Test each cell, systematically marking bad cells.

Remove bad cells from the Sears portable link=http://www.battery-company.com.au/power-tool-battery-model.php/bosch_2+607+335+031_6_285.htm]Bosch 2 607 335 031 battery pack. If the cells are clipped in place, simply pry each cell out using a screwdriver. If they're wired in place using metal tabs, you need to use a soldering iron.

Heat the soldering iron, then place the tip on the cell's metal tab. Remove the soldering iron immediately after the solder melts and quickly lift the wired metal tab off the cell using a pair of long-nosed pliers. Repeat the process to remove all the bad cells. Turn off the soldering iron.

Purchase as many new cells as necessary from an electrical or hobby store. They are inexpensive and widely available. Take a bad cell to the store so you get an exact replacement.

Put the replacement cells into the
Makita 9120 battery
compartment. Push them into place using your fingers so they connect on the terminals, if the cells clip in place. If the cells are wired then heat a soldering iron.

Put a cell into position and place the metal tab onto the terminal. Place the end of the soldering iron onto the metal tab and then introduce a small amount of solder. Let it melt then remove the soldering iron and allow the connection to cool. Repeat the process on each cell terminal. Turn off the soldering iron.

Replace the
Ryobi 1311166 tool battery
cover on the battery compartment. Fix it in place using the Phillips screws and a screwdriver.

Charge your battery for half an hour. This equalizes the charge in the Sears portable tool battery pack. Use your repaired battery pack as usual.

Discover Sears Craftsman On eBay Below:

Pre 1940 Craftsman Tap  Die Set Original Wood Case Sears Art Deco Multi Color
Pre 1940 Craftsman Tap Die Set Original Wood Case Sears Art Deco Multi Color
$71.99
Sears Craftsman 4 Inch Dustless Belt Sander Owners Manual Model 315117920
Sears Craftsman 4 Inch Dustless Belt Sander Owners Manual Model 315117920
$10.99
Sears Craftsman 3 Inch Dustless Belt Sander Owners Manual Model 315117131
Sears Craftsman 3 Inch Dustless Belt Sander Owners Manual Model 315117131
$10.99
Sears Craftsman Auto Scroller Saw Owners Manual Model 315172110
Sears Craftsman Auto Scroller Saw Owners Manual Model 315172110
$10.99
Sears Craftsman Reciprocating Saw Owners Manual Model 31517067
Sears Craftsman Reciprocating Saw Owners Manual Model 31517067
$10.99
Sears Craftsman Sabre Saw Owners Manual Model 31527941
Sears Craftsman Sabre Saw Owners Manual Model 31527941
$10.99
Sears Craftsman Sander Owners Manual Model 31511650
Sears Craftsman Sander Owners Manual Model 31511650
$10.99
Sears Craftsman Bench Saw 10 Tilting Arbor Owners Manual Model 11329991
Sears Craftsman Bench Saw 10 Tilting Arbor Owners Manual Model 11329991
$10.99
Sears Craftsman 1 HP Motor Capacitor Start Owners Manual Model 11519030
Sears Craftsman 1 HP Motor Capacitor Start Owners Manual Model 11519030
$10.99
Sears Craftsman 4 C Clamp 2 Deep Part  66724
Sears Craftsman 4 C Clamp 2 Deep Part 66724
$7.99
2 MT Live Center 8925A FAVOR D2A 12 Sears Craftsman 10107403 Metal Lathe
2 MT Live Center 8925A FAVOR D2A 12 Sears Craftsman 10107403 Metal Lathe
$49.99
3 MT Live Center 17845 ROTOR C3 12 Sears Craftsman 10107403 Metal Lathe
3 MT Live Center 17845 ROTOR C3 12 Sears Craftsman 10107403 Metal Lathe
$49.99
2 MT Live Center 7237A FAVOR D2A 12 Sears Craftsman 10107403 Metal Lathe
2 MT Live Center 7237A FAVOR D2A 12 Sears Craftsman 10107403 Metal Lathe
$49.99
Carriage Saddle 10F 9 from Vintage 12 Sears Craftsman Metal Lathe 10107403
Carriage Saddle 10F 9 from Vintage 12 Sears Craftsman Metal Lathe 10107403
$69.99
10 Sears Craftsman Mig Welding Gun Torch Welder 20105 20111 20549 Parts
10 Sears Craftsman Mig Welding Gun Torch Welder 20105 20111 20549 Parts
$149.95
Magnetic Proffesional PROTRACTOR Sears Craftsman 39840
Magnetic Proffesional PROTRACTOR Sears Craftsman 39840
$14.99
Vintage Sear Craftsman Protractor Model 9 4029 Stainless Steel
Vintage Sear Craftsman Protractor Model 9 4029 Stainless Steel
$4.99
12 SEARS CRAFTSMAN 4 5  5 6 OUTSIDE MICROMETERS LOT 38629 38628
12 SEARS CRAFTSMAN 4 5 5 6 OUTSIDE MICROMETERS LOT 38629 38628
$51.00
12 SEARS CRAFTSMAN 38628 4 5 OUTSIDE MICROMETERS
12 SEARS CRAFTSMAN 38628 4 5 OUTSIDE MICROMETERS
$60.00
5 SEARS CRAFTSMAN 38629 5 6 OUTSIDE MICROMETERS
5 SEARS CRAFTSMAN 38629 5 6 OUTSIDE MICROMETERS
$15.00
Sears Craftsman 7 Dado Blade Saw 92157
Sears Craftsman 7 Dado Blade Saw 92157
$10.00
Sears Craftsman lathe 109 21270 tail stock casting B3605
Sears Craftsman lathe 109 21270 tail stock casting B3605
$19.99
Craftsman 9 52094 14 piece Metric Tap Set Kromedge used Sears 3 thru 10mm
Craftsman 9 52094 14 piece Metric Tap Set Kromedge used Sears 3 thru 10mm
$19.99
Craftsman Sabre Saw Owners Manual Model 315172151 Sears 1 2 In Stroke Variable
Craftsman Sabre Saw Owners Manual Model 315172151 Sears 1 2 In Stroke Variable
$8.00
Craftsman Sears Model 109 6 Metal Lathe Bed 10920630 Atlas
Craftsman Sears Model 109 6 Metal Lathe Bed 10920630 Atlas
$44.99
New Atlas Craftsman Sears Name Plate Label 1 3 16 H 5 3 4 Long
New Atlas Craftsman Sears Name Plate Label 1 3 16 H 5 3 4 Long
$16.93
DUNLAP SEARS CRAFTSMAN 109 LATHE CARRIAGE SADDLE FITS MODEL 10920630
DUNLAP SEARS CRAFTSMAN 109 LATHE CARRIAGE SADDLE FITS MODEL 10920630
$34.95
NEW DUNLAP ATLAS SEARS CRAFTSMAN 109 LATHE HEADSTOCK FRONT SPINDLE TAPER BEARING
NEW DUNLAP ATLAS SEARS CRAFTSMAN 109 LATHE HEADSTOCK FRONT SPINDLE TAPER BEARING
$39.95
SEARS ENGRAVING TOOL sears craftsman  9 42970
SEARS ENGRAVING TOOL sears craftsman 9 42970
$21.88
Sears Craftsman 1 HP GRINDER Owners Operation Manual
Sears Craftsman 1 HP GRINDER Owners Operation Manual
$9.49
MIG WELDER CRAFTSMAN  7OWELD 24GA UP TO 3 16 STEEL1 4 BEVELED EDGEW CART
MIG WELDER CRAFTSMAN 7OWELD 24GA UP TO 3 16 STEEL1 4 BEVELED EDGEW CART
$115.00
NOS SEARS CRAFTSMAN 7 X 1 2X 1 SILICON CARBIDE MED 60 GRIT STONE GRINDING WHEEL
NOS SEARS CRAFTSMAN 7 X 1 2X 1 SILICON CARBIDE MED 60 GRIT STONE GRINDING WHEEL
$12.99
SEARS CRAFTSMAN 12 METAL LATHE OWNERS MANUAL
SEARS CRAFTSMAN 12 METAL LATHE OWNERS MANUAL
$4.99
24 T Tooth Change Gear 6 Sears 10107301 Metal Lathe 101 Atlas Craftsman 618
24 T Tooth Change Gear 6 Sears 10107301 Metal Lathe 101 Atlas Craftsman 618
$24.95
109 6 Sears Craftsman Dunlap Metal LATHE Lead Screw
109 6 Sears Craftsman Dunlap Metal LATHE Lead Screw
$77.00
VINTAGE Sears CRAFTSMAN 4029 ADJUSTABLE PROTRACTOR TOOL STAINLESS MADE USA
VINTAGE Sears CRAFTSMAN 4029 ADJUSTABLE PROTRACTOR TOOL STAINLESS MADE USA
$9.99
SEARS CRAFTSMAN 3 MACHINISTS VISE
SEARS CRAFTSMAN 3 MACHINISTS VISE
$49.99
Sears Craftsman Welders Glass Filter Plate 2 x 4 1 4 Shade 10
Sears Craftsman Welders Glass Filter Plate 2 x 4 1 4 Shade 10
$5.00
New 6 Wood Lathe Chuck + Key 3 4 X 10 TPI 4 Reversible Jaws Craftsman Sears
New 6 Wood Lathe Chuck + Key 3 4 X 10 TPI 4 Reversible Jaws Craftsman Sears
$149.99


Recently Purchased Sears Craftsman:


stainless steel sears craftsman protractor model 94029 machinist tool, new atlas craftsman sears lathe spindle speed chart label name plate, sears craftsman 40711 micrometer 1 inch to 2 inches with full finished frame mib, new atlas craftsman sears lathe quick change chart label name plate, sears craftsman 952005 35 piece tap and die set , craftsman 8 inch tablesaw fence delta rockwell sears atlas, 3inch welder wheel kit sears craftsman 20481 new , vintage sears craftsman kromedge no 52091 tap and adjustable die set, sears craftsman speed indicator 4060 with 2 tips, vintage 1940s sears craftsman 10323070 lathe headstock 24221103, vintage sears craftsman depth micrometer 03 original wood case minty usa, sears craftsman dunlap 6 face plate, sears craftsman grinding wheel dresser black silicon carbide gritvintage, wall chart for 6 x 18 atlas 618 metal lathe sears craftsman 101 16 speed, vintage sears roebuck amp; co craftsmans 180 amp ac welder 1965, mig welder craftsman 7oweld 24ga up to 316 steel14 beveled edgewcart, vtg nos sears aluminum oxide abrasive paper craftsman 2746 18 sheets 80 grit, vintageused small craftsmansears metal lathe 3 4jaw chuck nr, sears owners manual for craftsman reciprocating saw model no 31517067, sears craftsman welders glass filter plate 2 x 4 14 shade 10, sears craftsman 3 machinists vise, craftsman sears dunlap 312 swivel bench vise model 50651770 usa restored, craftsman sears dunlap 312 swivel bench vise model 5244 completely restored, craftsman saber saw attachment for sears radial accra arm saw cat no 2952, vintage 1954 sears drill press operators manual book craftsman tool handbook, vintage sears craftsman 4029 adjustable protractor tool stainless made usa , magnetic proffesional protractor sears craftsman 39840, sears craftsman 12 metal lathe owners manual, 2 morse taper drill bits 1 national 1 cleforge for 12 sears craftsman lathe , 2 morse taper drill bit 1 national 3164 from 12 sears craftsman lathe used, gear guard bracket l595 12 sears craftsman metal lathe 10107403 2 34 gap, knob amp; rod 14 long from vintage 12 sears craftsman metal lathe 10107403, miscellaneous steel parts from vintage 12 sears craftsman metal lathe 10107403, sears craftsman handbook of taps dies and threading accessories , new atlas craftsman sears name plate label 1 316 h 5 34 long, craftsman sabre saw owners manual model 315172151 sears 12 in stroke variable , craftsman 9 52094 14 piece metric tap set kromedge used sears 3 thru 10mm, sears craftsman lathe 109 21270 tail stock casting b3605, sears craftsman 7 dado blade saw 92157, 5 sears craftsman 38629 5 6 outside micrometers , 12 sears craftsman 38628 4 5 outside micrometers , 12 sears craftsman 4 5 amp; 5 6 outside micrometers lot 38629 38628 , vintage sear craftsman protractor model 94029 stainless steel, sears craftsman 1 mt morse taper tool adapter sleeve 9 21612 lathe machining, sears craftsman 6 metal lathe 10107301 operation and parts list manual 1057, sears craftsman 4 cclamp 2 deep part 66724, sears craftsman 12 metal lathe 10107403 10127430 10127440 parts list 1059, sears craftsman 12 metal lathe parts list amp; quick change operation manual1058, pre 1940 craftsman tap amp; die set original wood case sears art deco multicolor, sears craftsman adjustable drill grinding attachment used good shape 8 tall, change gear guard l528a 12 sears craftsman 10107403 metal lathe 2 34 gap, back gear bracket 10243 from vintage 12 sears craftsman metal lathe 10107403, steel pulley amp; assorted parts from 12 sears craftsman metal lathe 10107403, 2 mt jacobs chuck 6a amp; no 33 arbor 12 sears craftsman 10107403 metal lathe , lead screw 40 long from vintage 12 sears craftsman metal lathe 10107403, gear case l327 amp; stud 12 sears craftsman 10107403 metal lathe 2 34 gap bd, countershaft bracket 12 sears craftsman metal lathe 10107403 2 34 bed gap, cast iron mortising attachment sears craftsman 802268 l1 marked 58 bore, 2 mt live center 7237a favor d2a 12 sears craftsman 10107403 metal lathe , carriage saddle 10f9 from vintage 12 sears craftsman metal lathe 10107403, 2 mt live center 8925a favor d2a 12 sears craftsman 10107403 metal lathe , 3 mt live center 17845 rotor c3 12 sears craftsman 10107403 metal lathe , machinist lathe mill sears craftsman double bench grinder, vintage dunlap drill chuck sears roebuck craftsman quick release usa, new 2mt center m12 x 1 mini lathe taig sherline atlas craftsman sears emco, sears dunlap 109 6 metal lathe lead screw hand wheel atlas craftsman leadscrew, sears craftsman homenshop vacs amp; accessories manual, sear craftsman 75 circular saw doubled insulated owners manual



Manufacturing Search Terms:

75817871 owners manual